সম্পূর্ণ স্বয়ংক্রিয় তারের জোতা প্রক্রিয়াকরণ লাইন

Model

JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine

Power Supply

AC 220V

Air Pressure

0.4–0.6 MPa (requires clean, dry air)

Weight

Approx. 800 kg

Dimensions (L×W×H)

2400 × 1760 × 1900 mm (excluding wire feeder and vibratory bowl)

Standard Functions

A-end: Strip, Crimp, Insert
B-end: Strip, Crimp, Insert

Wire Range

AWG #18 – #30

Processing Length

75–1000 mm

Cutting Accuracy

±0.5mm + 0.2% of length

Stripping Length

A-end: 0.1–12.0 mm; B-end: 0.1–7.0 mm

Crimping Force

2.0 kN (customizable)

Max. PIN Count

Single-row 20 positions, max. 3 rows

Max. Color Count

10 colors (customizable for more)

Housing Dimensions

Max: 40×40×30 mm; Min: 3×3×1.2 mm

Pitch Range

1.0–4.2 mm

Production Efficiency

2,400–2,700 wires/hour (double-end insertion)

Detection Functions

Wire presence/kinking, Terminal presence (>20mm), Terminal pressure monitoring, Insertion/extraction force test, Housing presence, Defect rate setting

Standard Components

10-axis universal wire feeder

Optional Components

Terminal pressure monitoring (dual-end), Four-lens CCD visual inspection

Defect Rate Setting

• Baseline defect rate: 5‰ (per single wire, excluding false alarms from vision/pressure detection)
• Alarm & Stop: Wire/Terminal/Housing absence, Wire knots, Defect rate exceeding standard
• Alarm & Continue: Stripping anomalies, Terminal pressure anomalies, Insertion/extraction force anomalies, Defect rate within standard

Key Features

• 10 workstations per side (independently controllable)
• Independent KK module knife holder for easy strip depth adjustment
• Variable frequency crimping motor (0.02mm adjustment accuracy)
• Flexible dual-end insertion configuration
• Integrated all-in-one operation (crimping, vision, parameters)
• 3-axis split insertion mechanism for improved efficiency and accuracy
• Flip-type NG product isolation
• Independent adjustment for both ends